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Carbon Capture Filter
NASA’s Carbon Capture Filter was designed to trap solid carbon dust through a variety of mechanisms. These include inertial separation, flow recirculation, flow tortuosity, media filtration, and quenching of hot particles or of precursor particles from pyrolysis. The filter uses a custom-designed housing to produce a strong and large recirculating pattern to remove dust through inertial forces and confine it into a large collection cup, which is enshrouded in a cold trap (using a thermoelectric cooler) to thermally induce precipitation of the solid carbon. The flow then passes through a single stage baffle and tube filters before exiting through the outlet at the top of the housing.
During operations, gaseous carbon-containing streams enter the filter via an inlet tube at the top of the housing. The inlet tube extends down towards the bottom of the collection cup, where the high-speed stream meets a sudden perpendicular bottom wall, inducing a stagnation flow. Large particles inertially separate from the flow and impinge onto the bottom wall. The partial enclosure of the collection cup (aside from a small slit connecting it to the upper chamber) causes a recirculation bubble to form, increasing the residence time of the stream. The vortical motion of the recirculation bubble causes the large particles to spin outwards towards the walls of the collection cup. The collection cup is cooled to quench the carbon particles, causing them to precipitate out and collect on the walls of the cup. The extended residence time caused by the recirculating flow further quenches the stream. Only small particles that are entrained sufficiently by the flow make it through the slit between the collection cup and upper chamber. On the top wall of the upper chamber, an array of tubular filters collects the remaining particles before the gaseous stream exits the system.
NASA’s Carbon Capture Filter has been prototyped and undergone initial testing with simulant dust, yielding promising results. The invention is available for licensing to industry.